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Chimney Coating Services INR   0 INR  0
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Chimney Coating Services

Thermal Spray coating of Aluminium involves deposition of Aluminium of 99.5% purity over the prepared abrasive blasted surface. The sprayed metal is melted by using electric arc that is atomized with compressed air and projected over the substrate. According to the IS & BS Standards, the coating should be resistant up to 950 C temperature. The Aluminizing process is used to protect parts operating in high temperature environments against corrosion and oxidation. As a result, the most common parts coated are high temperature industrial chimney and muffler. Advantages of Aluminizing on Chimneys: • Aluminizing will with stand temperature upto 950 deg. Centigrade. • Aluminizing will with stand at elevated temperature (Due to elevated temperature there is a possibility of Painting can fail by performance (peel off). • Minimum expected life of Aluminizing will be 10 years & above in any Environmental conditions. • We have carried out Aluminizing on more than 100 chimneys for various companies across India. • We will give 10 years Warranty from the date of completion of work for the performance of Aluminizing.

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Grit Blasting Services INR   0 INR  0
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Grit Blasting Services

Grit Blasting Services Abrasive grit blasting, or sand blast cleaning, is a surface treatment process widely used in a variety of different industries with many diverse purposes. Abrasive blasting is the process by which an abrasive media is accelerated through a blasting nozzle by means of compressed air. The abrasive used varies based on the surface treatment required. Common abrasives used include: Steel shot Steel grit Glass bead Crushed glass Aluminum oxide Silicon carbide Plastic Walnut shell Corn cob Baking soda Ceramic grit Copper slag Media selection is a crucial decision in the engineering of abrasive blasting processes. The different media types have different hardness, shape, and density, and each is available in a wide range of particle sizes. Many times it is necessary for sample processing to take place to lock in the final media type and size. The equipment used to perform the sand blasting process varies through industry; there are hand cabinets, dedicated automatic high production models, and completely robotic systems with closed loop process controls. The type of machine utilized depends on the surface treatment applied as well as the end use of the component. Traditionally abrasive grit blasting has been considered a "low tech" process, generically called sand blasting. Today, however, abrasive blast cleaning is a vital process used not only to remove rust, but to prepare surfaces for high performance coatings or to treat final products to give them the luster and surface texture desired by the retail consumer.

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Flame Spray Aluminum Coating Services INR   0 INR  0
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Flame Spray Aluminum Coating Services

Flame Spray Coating Services Flame spraying is a thermal spray coating process that produces high quality surface coatings using heat, from the combustion of a fuel gas with oxygen, to melt a spray coating material which is propelled onto a substrate. Flame spraying offers a cost effective alternative for applying metallic and ceramic coatings in a less demanding environment. The utilization of the flame spraying surface treatment allows the spraying of a wide variety of metallic or ceramic coatings on to a large range of component materials where good wear resistance and excellent impact resistance are required. As the surface technology specialists in flame spraying, Bodycote provides an array of thermal spray coating materials to suit your specific needs. Backed by a customer-driven service, our facilities process a wide variety of component sizes to exacting standards with reliable, repeatable results. Benefits There are particular reasons why flame spraying may be used: Component geometry or the working environment requires manual thermal spraying, offering the easiest working conditions; Large & complex areas (structures); The required thermal spray coating performance is achieved with flame spraying; and Cost effective Application & materials : Flame spraying is widely used where a cost effective thermal spray coating is desired and a lower quality can be tolerated. The majority of components are sprayed manually. Corrosion protection; structures and components Reclamation worn shafts, particularly of bearing areas with materials such as stainless steel or bronze alloys The surface coatings produced are porous and lubricants can be absorbed into the coating, enhancing performance of the bearing. Aluminium, zinc, stainless steel, bronze, low carbon steel, nickel-based materials, molybdenum. Process details : Flame spraying uses the heat from the combustion of a fuel gas, usually acetylene or propane with oxygen, to melt the spray coating material. In this process a consumable, usually a powder or wire, is heated and propelled onto a substrate to form a surface coating.

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Stress Relieving Services INR   0 INR  0
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Stress Relieving Services

Stress Relieving Services A Mythri Metallizing (P) Ltd., we are rather proud to boast that we are equipped with the state-of-the-art , a 5x3x2.5 meters furnace for the purpose of Stress Relieving at our works in Peenya Industrial Area, Bangalore. Machining induces stresses in parts. The bigger and more complex the part, the more the stresses. These stresses can cause distortions in the part long term. If the parts are clamped in service, then cracking could occur. Also hole locations can change causing them to go out of tolerance. For these reasons, stress relieving is often necessary. Typically, the parts that benefit from stress relieving are large and complex weldments, castings with a lot of machining, parts with tight dimensional tolerances and machined parts that have had a lot of stock removal performed. Stress Relieving is the controlled heating and cooling of metals to alter their physical and mechanical properties without changing the product shape. Stress relieving is sometimes done inadvertently due to manufacturing processes that either heat or cool the metal such as welding or forming. Stress relieving is done at about 650°C for about one hour or till the whole part reaches the temperature. This removes more than 90% of the internal stresses. Alloy steels are stress relieved at higher temperature. After removing from the furnace, the parts are air cooled in still air. Stress Relieving is often associated with increasing the strength of material, but it can also be used to alter certain manufacturability objectives such as improve machining, improve formability, restore ductility after a cold working operation. Thus it is a very enabling manufacturing process that can not only help other manufacturing process, but can also improve product performance by increasing strength or other desirable characteristics. Steels are particularly suitable for heat treatment, since they respond well to heat treatment and the commercial use of steels exceeds that of any other material.

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TSA Coating Service INR   0 INR  0
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TSA Coating Service

TSA Coating Service Thermal sprayed aluminium (TSA) coatings are widely specified for the protection of steels from aqueous corrosion, including offshore structures and components that are exposed to seawater immersion, tidal and splash zone environments. In this paper, the performance of TSA coatings prepared by conventional and newer wire thermal spray systems is presented. The TSA coatings were characterized in terms of deposition efficiency, coating micro structure including porosity and oxide content, surface roughness and coating adhesion. A cost analysis for coating deposition using the various systems is included. The corrosion behavior of the coatings was compared using an accelerated electrochemical corrosion test method. In addition, longer-term free immersion tests of up to 31 days were conducted in 3.5wt% NaCl solution, pH 7.9-8.2, 22-25°C. The TSA coating performance was quantified in terms of its free corrosion potential and the corrosion rate which was estimated from linear polarization resistance (LPR) measurements. The ability of the TSA coatings to provide adequate cathodic protection to exposed bare steel in immersed saline environment has been demonstrated. The newer systems have been shown to produce TSA coatings of improved quality and the effect of this on longer-term corrosion protection of steel substrates in immersed saline environment is discussed. Thermal Spray coating of Aluminium involves deposition of Aluminium of 99.5% purity over the prepared abrasive blasted surface. The sprayed metal is melted by using electric arc that is atomized with compressed air and projected over the substrate. According to the IS & BS Standards, the coating should be resistant up to 950 C temperature. The Aluminizing process is used to protect parts operating in high temperature environments against corrosion and oxidation. As a result, the most common parts coated are high temperature industrial chimney and muffler. Advantages : Site-job possible No size limitation Better surface preparation Cold process Pure aluminium coating Ideal surface for painting Standards : IS: 739 BS: 2569 Part I & II IS: 2590 BS: 1475

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